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Capabilities

Neagle Aero is continously expanding its in house services for our customers. We are constantly striving to improve our quality, technology, and manufacturing techniques. Please take a moment to look through our capability list.

Please contact us if you require a service that isnt listed.

photo of Hydrin epichlorohydrin (ECO) elastomers

The best technical support comes from engineers and machinists with years of hands-on experience. Talk to our team about our services today.

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The best technical support comes from engineers and machinists with years of hands-on experience. Talk to our team about our services today.

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PROCESSES

CNC Milling

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CNC Turning

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Grinding

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Assembly

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Engineering

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Welding

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QUALITY

Certifications

Quality Control CertificationsQuality Control CertificationsCyber Security

We hold a dual certification in ISO9001:2015 & AS9100d and are NIST800-171 Compliant for cybersecurity. We feel that "ISO" is the way of the future and the quality control helps us to continually improve and grow as a company for our customers. Additionally we chose a registrar that is NASA approved and doesnt take shortcuts or "pass" a company just for the sake of money.


Tolerances

Unless we have agreed to other tolerances in your Quote, we will work to achieve and hold the tolerances noted below, which will vary per the primary manufacturing method you select. In the event of a conflict between the Design Guides and this set of manufacturing standards, these will control.

CNC/Machining: Sharp edges will be broken and deburred by default. Critical edges that must be left sharp should be noted and specified on a print. For features of size (Length, width, height, diameter) and location (position, concentricity, symmetry) +/- 0.005”. For features of orientation (parallelism and perpendicularity) and form (cylindrical, flatness, circularity, and straightness) apply tolerances as follows:

Approved Toleranced

Part SizeToleranceAngularity
0-12”Tolerance of 0.005”Angularity +/- ½ degree
Over 12”-24”Tolerance of 0.010”Angularity +/- ½ degree
Over 24"-36"Tolerance of 0.015625" (1/64)”Angularity +/- 1 degree
Over 36"-60"Tolerance of 0.03125" (1/32)”Angularity +/- 1 degree
Over 60"Tolerance of 0.0625" (1/16)Angularity +/- 1 degree

Job Travelers

Here at NEAGLE AERO we utilize an ERP system to create job travelers that are available for customer review on all jobs. Job travelers help us to properly engineer a plan for manufacturing the item(s) and stick to that engineered plan so that every order in the future is exactly what is expected without delay. These travelers help us to maintain a zero defect culture and identify problems before the customer has an opportuinity to sot a problem.

Below is a table of typical information on a Job Traveler.

AttributeMandatoryOptional
Customer Name & AddressX
Primary Contact InformationX
Part ame & DescriptionX
Print Name & RevisionX
Customer PO #X
Customer Provided NotesX
Internal process RoutesX
External process RoutesX
Finishing RequirementsX
Assembly Requirements X
Quantity For Ship/stockX
Release Dates/QTYX
Material SpecificationX
Material CertificationX
Material Vendor DetailsX
External Purchasing RequirementsX

 


Inspection

We offer (6) different inspection options on the Inspection & Notes/Drawings tab in the quoting platform. All machined and sheet metal parts will receive a standard inspection included in the part price and lead time. All inspection options are described below including example dimensional inspection reports.

Standard: QC will verify that the part material, features, and finish are in accordance with the part requirements specified in the quote, CAD file, and/or print. If no dimensional print is provided with a part, QC measures to Neagle Aero's Manufacturing Standards on dimensions they deem critical, such as overall size, holes, and depths. If a dimensional print is provided, QC will verify up to 20 dimensions they deem critical. Documentation will not be shipped with your parts.

Standard With Dimensional Report: QC will perform an inspection using calibrated tools where 100% of all dimensions, attributes, dimensional locations, and print notes will be documented per our Statistical Sampling Plan based on ASQC Z1.4 2008 Level II with Zero rejects. A dimensional inspection report with a correlated ballooned print will be shipped with your part(s). A customer-supplied dimensional print is required for this inspection. The number of inspection points is subject to the applicable 100 maximum. Greater quantities require additional charges.

CMM Inspection With Dimensional Report: QC will perform an inspection using a Coordinate Measurement Machine (CMM) where 100% of all dimensions, attributes, dimensional locations and print notes will be documented per our Statistical Sampling Plan based on ASQC Z1.4 2008 Level II with Zero rejects. A dimensional report with a correlated ballooned print will be shipped with your part(s). A customer-supplied dimensional print is required for this inspection. The number of inspection points is subject to the applicable 100 maximum. Greater quantities require additional charges.

First Article Inspection Report (per AS9102): QC will perform a First Article Inspection per the requirements specified in SAE Aerospace Standard (AS 9102) documentation. The purpose of the First Article Inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. QC will maintain a quality record for customer review of accountability and planning, for performing periodic surveillance and audits to verify conformance, for evaluating root cause and corrective action for any non-conformances, and for problem investigations. A dimensional report with a correlated ballooned print will be shipped with your part(s). Random sampling is based on ANSI/ASQ Z1.4 Level II to an Acceptance Quality Level (AQL) of 1.0%. A customer-specified dimensional print is required for a First Article Inspection. We will build the full lot and do the FAI form at final QC treating this lot as the first Article. If you want a 1 part and stop for approval please select custom inspection. The number of inspection points is subject to the applicable 100 maximum. Greater quantities require additional charges.

Source Inspection: A Source Inspection audit is an inspection of purchased products and process records at the supplier's premises to verify compliance with requirements before shipment to the customer. A Source Inspection can include but is not limited to requirements review, specification compliance, and a quality review of the manufacturer. A source inspection will be scheduled based on the order lead time and when parts are ready to ship. The order will ship after the source inspection is complete.

Custom: Choose this option if your part requires custom inspection requirements such as, but not limited to, the following: Non-Destructive Testing, Serialization, Custom Sampling Plan, or if you would like to provide your own inspection datasheet.

Non-Conformances & Rejected Parts Rejected or non-conforming parts are documented and communicated based upon the inspection type selected. For Standard Inspections and Standard Plus Dimensional Inspections, Neagle Aero may ship parts found with minor non-conformances (that cannot be reworked into compliance and are assumed to not impact the fit, form, or function of the part) for customer review. For other inspection types and any order where a Certificate of Conformance is selected, Neagle Aero will acquire customer disposition on non-conformances for all issues that cannot be reworked into compliance prior to shipping. Post delivery non-conformance communication or RMA requests should be documented with the Order ID, part ID, quantity, and detailed description and sent to customer support.


Contact a NEAGLE AERO technical specialist for more services or to discuss a specific application, specification, or question.
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